High temperature circuit cooling system
In ships, the high-temperature cooling
circuit is mainly used to cool internal combustion engines and more powerful
(usually second-stage) gas compressors. As the variety of these possible
systems and the limited scope of the topic do not allow us to discuss all
possible options, the principles of operation of a high-temperature cooling
system will be illustrated by the example of the main engine cooling.
The closed-loop, high-temperature (HT)
cooling water system of the main engine has two circulators with electric drive
(otherwise one pump can be driven from the crankshaft or various combinations
of several different gear types). The system supplies cooling water for cooling
the main engine cylinders, their heads, exhaust valves and turbocharger.
Circulation pumps supply cooling water to
the main engine intake manifold and direct part of it to the water heater or
fresh water generator. Water from the cooling system is continuously drained
from the top of the cooling unit to the fresh water expansion tank, which is
shared by the high temperature cooling circuit system with the low temperature
cooling circuit system (other cooling systems may have separate expansion tanks).
The three-way valve controlled by the HT
cooling water circuit thermostat is in the return line to the circulating water
pumps. This valve ensures the connection of the high-temperature and
low-temperature circuits of the central cooling system. In operation, this
valve directs the required amount of water from the high-temperature cooling
system side to the low-temperature cooling side (another way of cooling the
water in the HT cooling circuit is possible - using heat exchangers). In this way, the correct operating temperature of
the unit is maintained by the cooling water leaving the engine.
Additional water is supplied from the low
temperature (LT) system circuit to the HT cooling circuit system via a
dedicated valve (Figure 9), which is opened each time the main engine is
running or may be running.
In order to reduce the ingress of air into
the central freshwater cooling system, the circulating water is returned to the
suction piping of the high-temperature cooling water pumps through a deaerator
from which air or gas is removed to the freshwater expansion tank.
A freshwater expansion tank that is common
to both circuits of the central freshwater cooling system (high and low
temperatures) is designed to provide the required static pressure in the
freshwater cooling systems. This tank also allows for the thermal expansion of
the cooling water due to the different water temperatures when the engine is
switched off and running at full load. If the level in the tank rises too much,
it is poured into the dirty bilge water tank through the installed overflow line.
Example of a high temperature circuit
cooling system for a main engine